• MEM05038B - Perform advanced geometric development - cylindrical/rectangular

Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

MEM05038B Mapping and Delivery Guide
Perform advanced geometric development - cylindrical/rectangular

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency MEM05038B - Perform advanced geometric development - cylindrical/rectangular
Description This unit covers marking out complex cylindrical/rectangular fabrications.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit reflects the advanced skills required to calculate parallel line developments.In the context of light gauge fabrications this unit may apply to marking out complex cylindrical&rectangular sheetmetal fabrications used in square/rectangular ventilation ducting, air-conditioning and cylindrical components.In the context of heavy gauge fabrications this unit may apply to marking out complex cylindrical&rectangular plate and/or pipe fabrications used in ducting, extraction, piping and cylindrical components.Marking out skills for general engineering and maintenance is covered by Units MEM12006C (Mark off/out [general engineering]), MEM07005C (Perform general machining), MEM18006C (Repair and fit engineering components) and MEM18014B (Manufacture press tools and gauges)Band: AUnit Weight: 2
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites Path 1MEM05037C Perform geometric development MEM09002B Interpret technical drawing MEM12023A Perform engineering measurements MEM12024A Perform computations MEM30012A Apply mathematical techniques in a manufacturing engineering or related environment
Competency Field Fabrication
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities
Slides
PPT
Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Mark off/out fabrications
  • Specifications and work requirements are determined using correct calculations appropriate to the task.
  • Development is carried out to specifications or standard operating procedures using tools and equipment appropriate to the task.
  • Datum points are correctly established and indicated.
  • Allowances are correctly determined and marked (thickness, bend, pitch, angle, circumference, perimeter).
       
Element: Make templates as required
  • Template material is selected appropriate to the marking out requirements.
  • Templates are accurately produced.
  • Allowances are correctly determined and transferred.
  • Templates for rolling, bending, pressing, drilling and profiling are accurately produced.
  • Correct storage procedures are followed including labelling and identification to standard operating procedures.
       
Element: Develop patterns as required
  • The most appropriate development method for the task is chosen and applied.
  • Allowances are correctly determined and transferred.
       
Element: Interpret relevant codes, standards and symbols
  • Relevant standards/codes and symbols are interpreted.
  • Requirements of standards/codes are interpreted and applied to materials and processes.
       
Element: Estimate quantities of materials from engineering drawings
  • Materials are correctly identified.
  • Quantities are estimated from drawings.
  • Material use is optimised and wastage is minimised.
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

A person who demonstrates competency in this unit must be able to mark out complex cylindrical/rectangular fabrications. Competency in this unit cannot be claimed until all prerequisites have been satisfied.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and to be capable of applying the competency in new and different situations and contexts.

Context of and specific resources for assessment

This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.

This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with advanced geometric development or other units requiring the exercise of the skills and knowledge covered by this unit.

Method of assessment

Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning should not require language, literacy and numeracy skills beyond those required in this unit. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.

Guidance information for assessment


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Look for evidence that confirms skills in:

performing material calculations

carrying out geometric development

establishing datum points

calculating allowances

marking out techniques

producing template/patterns

labelling and storing template/patterns

developing template/patterns

determining and transferring fabrication and assembly allowances

applying relevant codes/standards

determining material and component quantities using geometric formulae

applying principles for minimising material wastage

Required knowledge

Look for evidence that confirms knowledge of:

tools, equipment, techniques in template/patterns

datum points

geometrical principles and formulae

calculations of allowances:

thickness

bend

pitch

angle

circumference

perimeter

template/patterns materials

manufacturers' allowances on materials

procedures for making template/patterns

template/patterns labelling, identification and storage

fabrication and assembly allowances

effects of material type/thickness on fabrication and assembly allowances

sources of data on fabrication/assembly allowances

relevant standards, codes, symbols

fabrication materials

optimising material use and minimising material wastage

safe work practices and procedures

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Fabrications

May include hoppers, chutes and other items involving compound bends and double offsets

Allowances

Thickness, bend, pitch, angle, circumference, perimeter

Template material

Steel plate, perspex, timber

Templates produced

For rolling, bending, pressing, drilling and profiling

Storage procedures

Labelling, identification, e.g. template lofts

Development method

May include parallel line, radial line and triangulation

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Specifications and work requirements are determined using correct calculations appropriate to the task. 
Development is carried out to specifications or standard operating procedures using tools and equipment appropriate to the task. 
Datum points are correctly established and indicated. 
Allowances are correctly determined and marked (thickness, bend, pitch, angle, circumference, perimeter). 
Template material is selected appropriate to the marking out requirements. 
Templates are accurately produced. 
Allowances are correctly determined and transferred. 
Templates for rolling, bending, pressing, drilling and profiling are accurately produced. 
Correct storage procedures are followed including labelling and identification to standard operating procedures. 
The most appropriate development method for the task is chosen and applied. 
Allowances are correctly determined and transferred. 
Relevant standards/codes and symbols are interpreted. 
Requirements of standards/codes are interpreted and applied to materials and processes. 
Materials are correctly identified. 
Quantities are estimated from drawings. 
Material use is optimised and wastage is minimised. 

Forms

Assessment Cover Sheet

MEM05038B - Perform advanced geometric development - cylindrical/rectangular
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MEM05038B - Perform advanced geometric development - cylindrical/rectangular

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: